What is a G code
G codes are a programming language used in CNC machining to define various movements of axes and other functions of a CNC machine. They play a crucial role in understanding coordinate systems and measurements. G codes are categorized into different groups, allowing only one G code from a specific group to be used in a single program line. However, multiple G codes from different groups can be used in a single program block. Some G codes are defined as modal codes, meaning they remain active in a program until another G code within the same group is activated. While most G codes are common across all CNC controllers, there may be slight variations between milling and turning operations. The following are common and essential G codes frequently used with CNC milling and turning machines:
G00 – Rapid move - This code is used for rapid
movement of the axes to move from one point to another in free space without
cutting the material. It does not require a feed rate and usually occurs at the
maximum velocity of the machine axes.
G01 – Linear feed movement - This code directs the axes
to move in a straight path or linear interpolation with a programmed feed. It
involves interpolating all the axes in motion to reach the endpoint at the same
time.
G02 - Circular movement Clockwise - This code instructs the axes to move in a circular path or circular
interpolation in a clockwise direction with a programmed feed. The circular
path is defined by its start and endpoints, radius, or center point.
G03 – Circular movement Anti-clockwise - This code moves the axes in a circular path or circular
interpolation in an anti-clockwise direction with a programmed feed. The
circular path is defined by its start and endpoints, radius, or center point.
G04 – Dwell time - A dwell time is a pause in
program execution. The duration of the dwell is specified by the F value in
seconds. No axis movements occur during the dwell time, and other functions
such as spindles and coolant remain on.
G17 / G18 / G19 - Plane Selection – These codes are used for
selecting a plane during circular interpolation of axis movements. G17 is used
for the XY plane, G18 for the ZX plane, and G19 for the YZ plane. The default
plane selection for milling operations is G17.
G20 / G21 - Unit Selection – These codes define the
measurement unit for axis movements during programming. G20 is used for inch
units, and G21 is used for the metric system.
G28 - Zero
Return - This function brings one or
more axes back to the home position from the last cutting position, usually
through an intermediate point.
G40 – Cutter
compensation cancel – This code cancels the cutter
compensation mode.
G41 / G42 - Cutter composition left / right – These codes enable cutter
compensation mode. G41 allows compensation in the right direction, while G42
allows compensation in the left direction.
G43 / G44 - Tool length offset - During axis positioning, the
actual movement of the axis is adjusted based on the tool length offset value.
G43 is used for a positive tool offset, and G44 is used for a negative tool
offset.
G49 - Tool
length offset cancel – This code cancels the tool
length offset value.
G53 - Machine
Coordinate system – While machine positioning is
typically done using a user-created coordinate system, it can sometimes be
beneficial to program with the machine coordinate system. The G53 code in a
program defines the machine coordinate system.
G54 to G59 – Fixture offset – These codes are used to
select different fixture offsets in a program. It is possible to use multiple
fixture offsets within the same program.
G73 to G89 – Canned cycles – These codes are reserved for
canned cycles, which streamline program writing. For example, G81 is used for
drilling and G84 is used for tapping.
G90 - Absolute
position mode – With absolute position mode,
the machine moves to the commanded position based on the user coordinate
system.
G91 - Incremental
position mode – With incremental position
mode, the commanded position and movement are based on the distance and
direction from the current location.
G94 - Feed
per minute - This code specifies the feed
rate of an axis movement in a program in units such as mm/min.
G95 - Feed
per revolution - This code is used in tapping
cycles in milling operations. The axis feed rate is programmed based on the
spindle RPM.
G96 - Constant
surface speed – During turning operations, the machining or surface area of the workpiece
continually changes. By applying this code, the machine maintains a constant
surface speed based on the cutting diameter and specified surface speed in
surface units per minute.
G97 - Constant
RPM - The G97 code is used for
spindle rotation at a constant RPM in milling operations. It cancels the
constant surface speed in turning processes.
G98 - Return
to an initial point – With drilling and boring
canned cycle operations, it is necessary to return the cutting tool to the
initial point before a rapid move to the next position. The G98 code is used
for this operation.
G99 - Return
to R point – With
canned cycle operations, the G99 code is used to bring the cutting tool back to
the R point, eliminating extra axis movement and reducing cycle time.
What is M code
M codes are used in CNC
(Computer Numerical Control) programming to activate or deactivate various
miscellaneous functions of a CNC machine. They are used to perform different
actions such as tool changes, coolant activation, and palette changes. The
specific M code functions can vary depending on the type of machine and CNC
controller being used. Here is a list of some commonly used M codes that are
typically standard for all types of CNC machines.
M00 - Mandatory
program stop - The M00 code is used to
pause a running program at any point. When this code is encountered, all axes
and spindle motion will come to a stop. To resume the operation, the cycle
start button needs to be pressed again.
M01 - Optional
program stop - The M01 code is similar to
M00. It allows for an optional stop in the program. To enable this feature, the
optional stop switch on the operator panel should be kept in the ON condition.
M02 - End
of program – The M02 command marks the end
of program execution. After encountering this code, all programming operations
will cease, and the program will not rewind. If the cycle start button is
pressed again, the programming operations will continue with the following
program block.
M03 – Spindle
forward or clockwise – The M03 code activates the
spindle rotation in a clockwise or forward direction at a specified speed. The
M03 command is typically accompanied by the 'S' word, which specifies the desired
speed. For example, M03 S100 signifies the rotation of the spindle in a
clockwise direction at 100 RPM.
M04 - Spindle reverse or counter-clockwise – The M04 code activates the
spindle rotation in a counter-clockwise or reverse direction at a specified
speed. Similar to M03, the M04 command is also accompanied by the 'S' word to
represent the desired speed. For example, M04 S100 denotes the rotation of the
spindle in a counter-clockwise direction at 100 RPM.
M05 - Spindle
stop – The M05 code stops the
rotation of the spindle, whether it is rotating clockwise or counterclockwise.
M06 - Tool
Change – The M06 code indicates a
tool change on the machine, with the tool number specified by T. For instance,
M06 T05 represents the change to tool number five.
M07 – Through
coolant on – The M07 code activates the
through-tool coolant output, allowing coolant to flow through the tool during
machining.
M08 – Flood
coolant on – The M08 code activates the
flood coolant output, which provides a continuous flow of coolant during
machining.
M09 – Coolant
off – The M09 code deactivates all
coolant outputs, stopping the flow of coolant.
M10 – Spindle
chuck clamp – Spindle Chuck Clamp: The M10
command is used to clamp the spindle chuck on turning machines.
M11 - Spindle
chuck Un-clamp – The M11 command unclamps the
spindle chuck on turning machines.
M19 - Spindle
orientation - This code enables the
spindle to stop or orientate itself at a specific position. Spindle orientation
is essential for tool-changing operations and can also be used in specific
machining cycles such as G76 and G87.
M30 – Program
end and rewind – The M30 command marks the
end of the current program execution and rewinds it to the beginning. By
pressing the cycle start button again, the program will restart from the first
program block.
M60 - Palette
Change – In some CNC machining
centers, the M60 code is used to change the pallet and the workpieces attached
to it.
M98 - Subprogram
call - The M98 command is used to
call separate subprograms, which helps reduce program length and complexity.
The subprogram number is specified along with the M98 command.
M99 – Return
to the main program – The M99 code is used to
return to the main program from a subprogram.
Note: The above list
provides a general overview of some commonly used M codes, but it's important
to consult the specific machine documentation and CNC controller manual for
accurate and detailed information about M codes supported by your machine.
No comments:
Post a Comment